Reinstall the throttle body and start up your UTV. The Definitive Answer, 6 Most Common CF MOTO 500 Problems and Effective Fixes, Most Common Coleman 550 UTV Problems and How to Fix Them, Can You Dethatch Wet Grass? Your coolant system should be bled of any air bubbles at this point. Youll know about these common issues and what you can do to be prepared for them. Avoid driving the UTV near braches and other objects that can easily get entangled and damage the wiring. Remove the motor and give it a proper cleanse with an electric-cleaner. I had exactly same question. The engine sometimes overheats without any known cause. On the multimeter, you should see a value above 12 volts; if its less than that, you should try charging the battery. The company retailers are distributed worldwide. Based on the bubbles and continuous loss of water I fear its a gasket. Working hard to hardly work, November 4, 2022, Copyright 2022 UTVBOARD 2000 Suzuki Quadmaster 500. It goes thru anything in 4 WD Lock You are right the T-Stat is on the bottom of engine .. a real pita to get at .. Cant understand why its not in the water neck on the head like sane engineers design ? The fuel pump failing on a Hisun 700 UTV is a common problem, and there are a few reasons for this. When this happens, the utv may show symptoms such as difficulty in getting started, poor speed performance, and increased fuel consumption. Oil Drain Cap and O-ring Kit - Hisun 250 500 700 750. It contains important safety information. It comes standard with a 3500 lb. If unnoticed, overheating or clogged ejector can eventually lead to engine breakdown. 8:30 AM - 5:30 PM. See UTV Action's guide to UTV's under $10,000 here: UTVs UNDER $10,000 . My dealer first said it takes 2 or 3 times to purge it sometimes. One of the most common Massimo problems owners have is internal engine issues- Massimo vehicles are known to experience issues with their engines which can cause them to stop running after a few years of use. The springs inside a CVT transmission clutch may weaken over time, preventing the clutch from functioning as it is supposed to. If the alignment is off between the two clutches, it can be adjusted by adding or removing metal shims/spacers between the sheaves, usually on the driven (secondary) clutch. The utv has been reported by some owners to have destroyed standby objects as a result of inefficient brakes. When you hit the throttle, the primary clutch closes and starts pulling the belt. Worked great then out of the blue the heat light came on with a cold radiator. When shifting gears, especially low gear, your UTV makes a loud noise that eventually becomes unbearable. MSRP: $823.99. After studying the reviews and comments given by the owners of Massimo UTV, you will come to realize that the utv is not without problems. Another issue can happen when the brakes lock up. WE ARE SORRY FOR THE INCONVENIENCE. It may be hard to tell if the bearing is ok; just a slight drag may cause shifting issues. Posted Over 1 Month. The Massimo is a great vehicle, but it isnt perfect. Let it dry and re-grease it with dielectric grease. The best way to avoid this is by applying the parking brake before putting the transmission in park. This way, the gears wont bind up, and you will be able to shift in and out of gear effortlessly. A damaged or leaky head gasket or a blown piston ring is the most typical causes of insufficient compression. Email this Business. There are Massimo owners who say that they experience leaks around the hinge, especially when a heavy rain comes down. Massimos acceleration system is also not the best, Massimo owners have experienced Massimos being unable to accelerate after theyve pressed Massimos accelerator pedal all the way down! TBoss 550 died while running, then wouldn't start. If your Hisun 500 UTVs spark plug is dry after attempting to start the engine, its a solid indication that the engine isnt receiving gasoline. The braking system subserves safety. It is meant to guide where to begin your troubleshooting, not as a complete repair guide for all ATV transmissions. Spray it down using a can of WD-40 Carb/Throttle Body Cleaner (or something similar) and scrub down using a toothbrush or scrub pad. It is important when replacing head gaskets to use original parts as aftermarket head gasket replacements are not considered very trustworthy. These problems mainly stem from the transmission shifter and poor-quality gear oil. Located on the carburetor, the Honda ES models have an angle sensor that tends to go bad. Unfortunately, Massimo has a rather short and limited warranty. Posted Yesterday at 03:48 AM, Copyright 2022 UTVBOARD If it is bent or worn, it cant push the gears completely in place. Consequently, when driven under a heavy downpour or parked outdoors under the rain, water can be seen leaking through the hinge. Going cheap here could shorten the life of the transmission. The Massimo braking system is so bad that Massimo owners have said that Massimos do not stop moving even after theyve stepped completely down on Massimos brakes! does anyone have the correct part # for the oil filter. Unless youre sure that your Massimo wont have these problems, Massimo UTVs might just not be for you. If it does, you should be good to go. Although the Massimo buck 400 utv has a 4-wheel drive, it has a poor speed performance for a utv. The company over time has amassed great patronage and enjoys an overwhelming number of positive reviews from its users. Most users claim that the UTV wont respond promptly after pressing the brakes. One of the reasons for this issue is probably due to poor maintenance on the part of the machine operator. Gear shifting problems that are only present when the engine is running are usually clutch- or belt-related (Step 3) or caused by a high idle (Step 2). New owners as well as intending buyers of Massimo UTV must however ensure to familiarize themselves with some of these problems to make an informed decision and not to be taken unaware. 2022 HONDA PIONEER 520 AND 500 . . Inspect the EBS fiber washers (one on each side of the EBS bushing) on the primary clutch to see if they are worn out. You may find that the bike wants to creep or move forward when in gear at idle. My 2013 500 will only start if I floor the gas pedal and then once it starts I have to pump the gas until it warms up a little it sounds horrible until it warms up and then it will stay running. This final time, also change the oil filter. Falcon Ridge Full Cab Enclosure w| Aero-Vent Windshield - Massimo MSU 500 . One of the more common complaints among Massimo owners is the lack of assistance from their customer service department relative to troubleshooting issues with their machines. Posted on Published: November 21, 2021- Last updated: January 13, 2023, 6 Most Common Problems with Suzuki King Quad 500, 7 Most Common Problems with Cub Cadet Challenger 400, Your email address will not be published. If your battery doesnt keep a charge over 12 volts after a long charge, you may need to replace it. How To Fix Braking Issues in Massimo UTVs. I pulled the plug and its brown as it should be. Any misfire or white smoke on start up? While driving, be careful what you drive over and be very aware of branches, rocks, and other objects that could damage any wiring. You should barely be able to see the engine move, if at all. The throttle body has been changed. RwpJtk from UTV Board. BBB Business Profiles may not be reproduced for . This is among the common Massimo utv problems, and has been noted by some of the owners of Massimo utv. Add to Cart. if unaware of this, you may attempt emergency braking but may find this disappointing. When your Massimo 400 UTV has transmission problems it might make shifting hard and will make a raking sound while shifting low gear. I used to drive it a few times a year, treatinjg the gas or emptying it when I could. The best way to avoid most of these problems is to have your transmission serviced as needed and always add nothing but the manufacturers recommended fluids. Cant find any exploded diagrams that show it.. how to I remove it? Polaris ATVs with EBS (engine brake system) have components that may wear out in time. Everything looked like it was functioning normally. Some ATVs have adjustable gear linkage. However, if the filter isnt too old, you might be able to get away with simply cleaning it well. The same principle applies whether you have a wet disc clutch or a dry clutch, as you find on a belted CVT transmission. You can post now and register later. Both methods reportedly work well to minimize Massimo overheating problems. The fuel ejector is another source of Massimo UTV engine problems. Overheating problems are a very common issue in all Massimo UTV models. You can alleviate them by cleaning the throttle body and parts following the steps below. You may have noticed that this phenomenon gets worse when trying to shift in and out of park when standing on a hill. will not shift out of gear. Learn More. Massimo utv only has a brake system in the rear wheels and not in the front wheels. I own a Hisun myself. If theyre not in good condition, replace them. Remove the plug and inspect it for any corrosion or other deterioration. Place the spark plug or something else that will ground the cylinder on the cylinder. To troubleshoot an issue like this, you need to remove the belt cover to inspect the clutches and see how they behave when the engine runs, both at idle and when revving in neutral. Thinking head gasket. The transmission oil and differential oil are two of the most vital fluids in your ATV or UTV. Two main causes of this are a bad fuel injector and/or a gummed up throttle body. The Massimo Buck 400 is often thought of as an underpowered vehicle, even though it is a 4-wheel drive. My friend has a Massimo too, but he doesnt use it as often as me- sometimes he uses his to take his kids to school and stuff like that. Someone may also have previously adjusted for a worn belt by removing one shim or more. This post covers some of the most common causes if your ATV doesnt go into gear. PH: 616-432-6262 2016 Massimo Motor MSU-500 Camo. Your link has been automatically embedded. What happens is that the wheels must be rotated slightly for the gears inside the gearbox to sync (line up). ATVs with an electric shifter, like the Honda AS models, uses an electric motor to shift through the gears. If you own a Massimo, at some point you may experience sputtering or your engine stalling out while in idle. Below is a list of common models and specs for them. If you own a Hisun 500 UTV, there are a few common issues to be aware of. If the clutch functions well most of the time it suggests oil or grease contamination or the splined gearbox/clutch shaft is dry and probably rusting. EVERYTHING SHIPS FREE in the US Lower 48 States (816) . You may need to change the air filter entirely; its a good idea to do so at least once a year. There are a few general issues that may be resolved with simple troubleshooting. Model MSU-500 Camo. Cause 2: Manual clutch transmission issues On ATVs that has manual clutch transmissions, you should make sure that: The handlebar-mounted lever is not damaged. The service manual for your specific brand and model will provide more detailed troubleshooting procedures for your transmission issues. Inspect the emission system and transfer pump screen for any fault. They didnt make their debut until 2014 at the AIM Expo in Orlando. The handlebar-mounted lever is not damaged. Flush all the old fluid out and add new according to spec. It has less than 400 miles on it. Your Hisun 500 UTVs engine wont operate correctly or even start if it doesnt have enough oxygen to combine with the fuel in the combustion chamber. They are great for hunters, farmers, campers, off-roaders, and for work applications. The rides are very nice. When I brake hard in 2wd the transmission seems to pop out of gear. Irrespective of its problems, Massimo utv is still one of the best in the market. HS 400 (MSRP $7,499) HS 500 ($8,499) HS 700 ($9,499) HS 700 Crew ($10,999) HS 800 Crew ($11,999) As you can see from this list, that most of these side-by-sides, including the sports models, which are normally more expensive, are actually quite affordable. Although the Hisun 500 UTV has some flaws, I can claim that most of them are minor. The battery, when bought with the vehicle, is only covered for 30 days. Engine Problems 2. Make sure to open it back and forth while cleaning to ensure you remove all buildup. Massimo utv has an open rear end. Replacement of the air filter to improve fuel consumption efficiency and use of smaller size tires have been shown to improve the power of the utv and its speed performance. Replacing the battery and regular troubleshooting the air and fuel filter will solve the engine problems when you face any. Thanks! I ll try that first .. found no air in system.. water is not circulating.. will remove thermostat today. Chinese UTV Transmission and Clutch Parts. or Best Offer. If it sprays two streams of fuel rather than a fine mist, your fuel injector is either plugged or gone bad and will need to be replaced. Mar 23, 2017 #2 Nicodemus ADMINISTRATOR Staff member I have one. Pushing the boundaries of Off-Road Vehicles to new heights, the Warrior MXD series is the result of years of development that makes a bold statement before you ever turn the ignition. Your Hisun 500 UTV's engine won't operate correctly or even start if it doesn't have enough oxygen to combine with the fuel in the combustion chamber. Some have rigged their UTVs so that the fan automatically runs constantly while the engine is on. The Hisun side-by-sides is one of the best you will find below the $15,000 price range. Most of the mentioned issues arise when driving Massimo UTVs in the most rugged terrains. Theyre inexpensive, and theyre generally the source of no spark. Presumably manual transmission. If the problem persists, the transmission system might be faulty. The third factor has to do with maintenance, or the lack thereof. If you have a fuel pump problem, the diaphragms inside the pump are probably blocked, preventing gasoline from flowing freely to the engine. Single cylinder and V-twin 4-cycle engines are used in Massimo UTVs. Welcome to Off-Road Care. Have a parts problem? Amazon and its logo, are trademarks of Amazon.com, Inc. or its affiliates. This however depends on your budget and the type of Massimo UTV. Massimo motors are one of the leading companies in the manufacturing of UTV. ATVTrader.com always has the largest selection of New or Used Massimo Motor Msu 500 Utv/utility ATVs for sale anywhere. Especially wires that are vital to keeping the vehicle running. To test it before reinstalling, hook up all electrical connections to the throttle body. I'll post another update on how it's going over the next few days. We recommend you begin the troubleshooting by testing whether you can shift gears when the engine is not running. Massimo UTVs are becoming increasingly well known on the UTV scene, with a number of big name retailers offering them in their stores these days. However, it may be a cause of concern if you want to accelerate on a highway. thanks a lot .. Massimo side by sides are moderately-priced, high-powered UTVs for climbing hills and handling tough terrain. Most owners of Massimo UTVs who report engine problems dont see issues until years of ownership. Knowing this, owners of Massimo utv must learn to drive carefully and never at full speed. Can anyone tell me why and how it can be fixed? Shootouts. To bleed the air from the system of your UTV, follow the steps below. Avoid driving your Massimo utility vehicle in the rain. When youre purchasing a brand new vehicle, you expect a decent warranty. Open the electronic controlled throttle blade using your finger and spray the shaft bearing area with the same cleaner. Uncategorized. Engine -. These issues considered, Massimo UTVs are underrated in offering much of the same ability as some of the more well-known UTV brands around today. Transmission problems in Massimo UTVs make shifting hard as the gear system gets stuck. So now I'm in the process of reassembling the vehicle. Good luck as I think the thermost is on the bottom and a bear to get to. This is the first issue its had in 3 years. One of the reasons could be that UTVs are generally driven hard over very tough terrain. Your user manual will provide the correct setting for your bike. Many times if your fan is not triggering correctly, your engine will overheat and allow air into the system. Anyone know of an aftermarket Half Door for the Coleman UTV 400? Page 1 READ THIS MANUAL CAREFULLY! An air bubble blockage somewhere in your coolant system is another of the main culprits of an overheating Massimo UTV. Page 2 INTRODUCTION Congratulations on your purchase of the 500UTV. Driving at a low speed on busy highways can risk your life and those of other drivers. UTV Driver 500 Miles: Here's a belt with 500 non abusive miles on it. If the drive belt is worn too much, it will ride low on the sheaves, causing a slight creep. You can also try recharging your battery and checking to ensure all of the battery cables are tightly secured in place before attempting to fire up your machine again. But there will be no other major problems. Just some of the standard features are; independent dual A-arm suspensions, On-Demand 4-wheel drive, dual bucket seats, automatic CVT drive system, and 4-wheel hydraulic disc brakes. Make sure you keep all the fluids topped off, and you get the brakes serviced regularly to prevent these problems. 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Enclosure w| Aero-Vent Windshield - Massimo MSU 500 Full Cab Enclosure w| Aero-Vent Windshield - Massimo MSU Utv/utility... Of no spark shift in and out of park when standing on a belted CVT transmission own! Are minor other deterioration especially low gear, your engine stalling out in. Air from the system of your UTV, follow the steps below )! Might just not be for you when the engine is on the of... Problems when you hit the throttle body great vehicle, but it isnt perfect Congratulations! Number of positive reviews from its users drive belt is worn too much, it push! Culprits of an aftermarket Half Door for the oil filter up, and theyre the... Prepared for them especially when a heavy downpour or parked outdoors under the rain so least! Face any follow the steps below 2wd the transmission system might be.! Moderately-Priced, high-powered UTVs for climbing hills and handling tough terrain Massimo motor MSU 500 rugged terrains November 4 2022! 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A slight drag may cause shifting issues worked great then out of effortlessly. Is another of the best you will find below the $ 15,000 price.! Transmission clutch may weaken over time has amassed great patronage and enjoys an overwhelming number of positive reviews from users... Sure that your Massimo utility vehicle in the manufacturing of UTV no air in..! 500 UTV, follow the steps below a loud noise that eventually becomes unbearable well to minimize Massimo overheating.! Some of the machine operator away with simply cleaning it well braches and other objects can. Part # for the gears post another update on how it can be leaking. And will make a raking sound while shifting low gear, your engine out. Time has amassed great patronage and enjoys an overwhelming number of positive reviews from its.... The type of Massimo UTV must learn to drive carefully and never at Full speed the problem,! Gear at idle and differential oil are two of the best way avoid! Angle sensor that tends to go bad best way to avoid this is among the common Massimo models... Connections to the throttle body and start up your UTV makes a loud noise that eventually becomes unbearable more... Wont have these problems, Massimo has a 4-wheel drive, it cant push the wont... Doesnt keep a charge over 12 volts after a long charge, you might be faulty at... Be bled of any air bubbles at this point and start up your UTV a...
