, Other This debris, if not cleared, can create a crown or raised portion on the pulley which can result in the conveyor belt mis-tracking to one side or the other. Still, the resulted down time can be a costly process, our mechanical units remove the need for isolation while our automatic systems can correct conveyor tracking without the conveyor shutting down. Three Quick and Easy Steps to Track a Conveyor Belt With the conveyor running, loosen the set of bolts nearest the tail pulley. Therefore, it is critical that frames and pulleys are aligned evenly to provide a strong structure for the belt to pass across, even from installation. Conveyor Belts Trackers and Training - Flexco To start, take your measuring tool and measure the distance on either side of the belt to find out which direction the belt needs to shift in order to be in the centre. Exception Cases: Non-Standard Belt Conveyor Applications. Check out our conveyors page to see some of the designs we offer. We produce a wide variety of belting systems, transloaders, and more to suit your industrys needs. These can be used to pull the frame back into alignment. Hubungi Kami : 0815-1833-741 (WA) Atau KLIK . Thanks to this helpful article, I'll be sure to tell him that it will be much better if he consults a trusted mobile conveyor manufacturing company as they can provide more information about their services. This is not always the case. Belt tracking measures ensure that this does not happen and any issues can be fixed before the conveyor becomes unusable . We partner with you to enhance productivity. Glide Tracker Roller solves the majority of tracking issues without the need for expensive mechanical steering rollers, which can be tricky to install and difficult to commission. Guidance profiles General rules Need to consider: 5. Essentially an automatic belt tracking system acts like a dedicated human operator on the conveyor, reacting in real time to any belt tracking issues. To get a belt running in the centre of a conveyor (tracking it), the key is changing the tension of the tension adjustment screws on the side of the conveyor. Ask the Experts Insights and Real Life Application Stories from our Experts in the Field. Contact us today to learn more about how we can help your business. Bring production back on track. Fortunately, tracking your new belt is easy. The material on the underside of the belt should be considered when selecting the slider bed material to ensure strength and durability. Find your conveyor belt tracker easily amongst the 11 products from the leading brands (FLEXCO, Berndorf, .) In a review of the technical resources put forth by the major US belting manufacturers, the overwhelming consensus as to the proper way to track a conveyor belt is by using trapezoidal crowned pulleys. These rollers should be adjusted to help track the belt. , Containers (glass, plastic, metal) Following the manufacturers recommended maintenance schedule will also help keep the conveyor and its belt in good working order. Conveyor Maintenance for Drives, Motors and Chains. This white paper seeks to outline current industry best practices, explaining why certain approaches are better, and dispel myths around alternative belt tracking methods. (865) 966-5866 Each new belt moves in its own path to its predecessor; however, belt tracking alignment issues can become present during any stage of the belt's life. Your email address will not be published. When standard products just won't do. How to track a conveyor belt: Conveyor belt tracking is only necessary when a belt 'wanders' from side to side, causing belt edge damage, premature belt failure, structural damage and, in extreme cases, a fire risk. You are going to force the tension out, and forcing out the tension on one side of the belt will send the belt in the opposite direction. Our safety tool allows safe online tracking of a conveyor belt through the manipulation of tracking frames both trough and return. Stainless Steel Conveyors for Food Handling, Pallet Handling Conveyors VersaMove from mk North America, Flexiv Releases White Paper: Adaptive Robots are the Future of Industrial Automation, Copyright 2023 Association for Advancing Automation, 900 Victors Way, Suite 140, Ann Arbor, Michigan, USA 48108, Website Design & Development by Amplify Industrial Marketing + Guidance, Certified Motion Control Professional (CMCP), Robotic Grinding and Finishing Conference, Autonomous Mobile Robots and Logistics Conference, International Robot Safety Conference 2023, Virtual Robot Safety and Risk Assessment Training, Virtual (Live) Robot Safety for Collaborative Applications Training, Core Vision & Imaging Business Essentials, Beginners Guide to Motion Control & Motors, Motion Control Professional Certification (CMCP), Beginner's Guide to Artificial Intelligence, Download the A3 Artificial Intelligence Applications Whitepaper, Aerospace A, The structural support must be stable, rigid, and able to withstand forces including belt tension, product weights, uneven flooring etc. Belt mistracking is one of the most common, troublesome, and misunderstood problems with conveyors. In a nutshell, this is the process of aligning and then controlling a belt so that it maintains a desired path. In order to lessen the wear on the belt, the side . Flexco Global Headquarters A bend pulley is used for changing the direction of the belt. To check that your conveyor bed is square, snap dimensions from one corner to the opposite corner on each side of the conveyor belt. Customers in more than 150 countries. To facilitate the friction, the bottom surface structure of the belt may vary from the upper surface. Though it can be time-consuming, tracking your belt isnt difficult. Problems with your conveyor tracking may be a result of manufacturing defects. The structures supporting the belt are also critical in achieving correct alignment, idler and pulley alignment, material build-up and seized rollers are common contributors. Have us revolutionize your workplace. When performing belt conveyor tracking, there should be enough tension in the conveyor for the belt to conform to the crown pulleys if used. When these sensors see the belt edge "wander" they relay a signal to a series of pneumatic devices which fine tune the belt tracking via the conveyors tracking devices, which are tied into adjusting the trapezoidal crowned pulleys. Measure tension distance , Containers (glass, plastic, metal) Make sure to start with the snub rollers closest to the ends of the conveyor and work your way towards the center. Flexco Mineline products are designed and engineered to work in some of the toughest applications in the world that test the strength and durability of your conveyor system. Causes of Conveyor Belt Mistracking Part 4 - Martin Eng Once the belt has even space on both left and right sides of the pulley and continues to run straight over the course of several minutes, the belt is tracked. Our conveyor belt tracking solutions and trainers help reduce spillage, avoid uneven belt wear and eliminate potential damage. Dont worry if youre slightly out of square, as most manufacturers provide what are referred to as squaring rods on the bottom side of the conveyor. It is important to note that these guides should be used in conjunction with a trapezoidal crowned pulley. Contact us to build a new custom conveyor for you. Contact us for more information. Our Partnership ApproachRead About Flexcos Approach to Partnership, Global LocationsMore About Flexco Locations Around the World, Flexco BrandsThe Flexco Portfolio of Brands, Our Inclusion CommitmentLearn how we are driven by our values, Leadership and ExpertiseMeet Our Management Team & Subject Matter Experts, Flexco HistoryA Timeline of Flexco History from 1907 to Today, Associations & CertificationsFlexco Industry Partnerships & Product Certifications. Here are three easy steps for tracking a conveyor belt. How to Fix Conveyor Belt Tracking in 3 Easy Steps , Food & Beverage Insights and Real Life Application Stories from our Experts in the Field. Due to the nature of the positive drive and the need for the belt to engage with the sprocket or pulley, these types of conveyors are less likely to suffer from belt alignment issues. If they are not, squaring rods on the bottom of the conveyor can be used to pull the frame into alignment. Products carrying the Mineline name are proven to work even where other products have failed. Thats why we dont just sell products. In applications where an automatic belt tracker is used, one of biggest areas of concern is the pneumatics. For over 40 years, the engineering experts at MIPR Corp. have helped customers keep their conveyor belting systems running strongminimizing downtime and maximizing the value of their investment.Following the tracking guidelines below will help you keep your . A number of these are available with different weaves and coatings. Leading Manufacturer of Conveyor Belt Trackers - Tru-Trac Rollers (PTY) Ltd These pulleys can be coated with a material to improve friction. When referring to conveyor systems, pulleys are sometimes also known as drums. Continue making minor adjustments as necessary. With 9 subsidiary locations and Always start with the snub rollers closest to the ends of the conveyor and work towards the center. Assembly without tensioning limits stress/strain on the conveyor components. info@royalmachinesolutions.ca. Measure the distance between two points so you know how far your adjustment will be. Aerospace One of the most common conveyor belt maintenance issues is when the belt slips out of alignment and starts to drift off centre. The surface across which the belt rides can be a roller bed or slider bed assembly. Additionally, depending on the width and length of the conveyor, the intermediate may also have rollers or other supports to hold the belt as it moves along the underside of the conveyor to minimize belt sag. For example, if you need the conveyor belt to move to the left (when standing at the infeed end of the conveyor and facing the discharge end of the conveyor), gently tap the bolts on the left-hand side. For example when loading items onto the belt, the belt can be shifted off centre, without tracking measures in place the belt would run off and become damaged. Any adjustable parts should be set up once the belt has been adequately run in. If you have any questions, please comment on our Youtube video! It takes several revolutions of the belt to see if the adjustment has been successful, therefore any adjustments should be carried out incrementally and slowly to avoid any drastic effects which could damage the belt. Conveyor belt tracking is the process of aligning and controlling a conveyor belt so that it follows the desired path. Sometimes conveyor belt installers will steer the end pulley to track the conveyor belt. The health of the belt is subject to time, which is why commonly older belts see larger tracking issues. Sometimes however it's simply just faulty conveyor design. Measure the distance between two points so you know how far you have adjusted it. Making sure a new metal conveyor belt is tracking correctly is especially important because often times when a new belt is installed, it will not track the same as the old belt. This system requires the use of trapezoidal crown pulleys and heres why. These belts can be single, double, or triple-ply, and are made in a variety of materials including polyurethane, polyvinyl-chloride (PVC), and polyester. We partner with you to select the right products and get the best possible performance from your belt conveyor system. Note: The tension adjustment screws are found on the sides of the conveyor (on the end without the motor). Now that the belt has been properly aligned and tracked, tighten down the hardware the side plates and the adjusting screw. Fortunately, tracking your new belt is easy. Our unique Pivot and Tilt technology is used in many of our designs to respond and compensate immediately to conveyor belt misalignment. When performing belt conveyor tracking, there should be enough tension in the conveyor for the belt to conform to the crown pulleys if used. V-guided belts are more costly than conventional belts due to the added material and labor. This frees up the snub roller, which is the main force steering the belt. Run the conveyor and observe from one end to see which way the belt is tracking (left or right) Increase the tension on the side to which the belt is tracking. Understanding belt tracking is important to site maintenance and maintenance of mining equipment, PROK works with maintenance teams to better understand the basic principles of conveyor belt tracking. That will loosen the primary method of steering the conveyor belt, the snub roller. Tracking a Conveyor Belt. BlogBest Practices, Industry Insights, & Other Expert Perspectives, Training Learn About Online, In Class, & On-Site Training, Product Calculators Calculators to Help Guide Your Product Selections, Distributor Portal Flexco Authorized Distributor Access for Ordering & Order Status, Calendar Trade Show Schedule & Local Event Listings. Contact us today: Here are a few helpful tips to lookout for and an easy, 3-step process to get your belt conveyor running smoothly. Furthermore, the conveyor manufacturer should be well-versed on drum finishes and recognizing the need to add lagging to drums, based on the end application. Belt Trainer A belt trainer uses a variety of methods, including tapered ends, sensor rollers, and even pivoting and tilting mechanisms to steer belts that are wandering to both sides back on track. Once the belt reaches the centre however the tension should be even as there is an equal amount of slack on each side of the belt. Understanding belt tracking, being able to identify the root cause, along with common tracking issues and what causes them, can prevent long-term critical damage to your conveyor equipment. the importance of these characteristics cannot be stressed enough. BELT TRACKING PRODUCTS - PPI-We keep it moving A trapezoidal crown pulley has a cylindrical center portion and is tapered at the sides. We partner with you to select the right products and get the best possible performance from your belt conveyor system. A conveyor belt should not drift off path as it would cause the conveyor to work incorrectly. Not all belt-tracking issues respond to the same component, which is why PPI offers multiple options and solutions to meet specific customer needs. A guiding profile is not usually utilised for belts running at high speed as the guiding profiles have a tendency to slip from their running groove. Tracking is something you need to do with every belt you buy; if you or other workers track improperly or not at all, the belt wont run as intended. If you use conveyor belts to make your business go, our new line of EZSpan conveyors can help. Downers Grove, IL 60515, Flexco is Worldwide , Automotive The top surface of the belt can be smooth or raised, coated or non-coated, or it can have a rough-top. Its all part of our commitment to being your most valued partner on the job. 2. The goal of conveyor tracking is to ensure this belt runs straight. Whichever side the belt is tracking to, due to the shape the central area is where the belt tension will be higher. There are a two different types of conveyor tracking systems that work best: Flexco belt trainers use a combination of friction and tension to correct alignment issues and avoid forces that can damage your belt and your structure. The object tracking process for a conveyor system should be fast enough to support a real-time environment. Downers Grove, IL 60515, Flexco is Worldwide Take it slow and be careful not to adjust too much at one time. With a rubber mallet gently tap the bolts in the direction you need the belt to move. He is dedicated to developing people within his network. Tracking rule 1 Additional belt tracking measures: Guide wheel 2. Belt tracking measures ensure that this does not happen and any issues can be fixed before the conveyor becomes unusable . If this process is not done properly, the conveyor belt will have an arc or coverture to it, which will result in mis-tracking. Material Handling Continue making minor adjustments as necessary, increasing the tension too much or too quickly could cause the belt to move too far in the opposite direction. The Flexco line of conveyor belt tracking systems and trainers use a combination of friction and tension to correct alignment issues and avoid forces that can damage your conveyor belt and structure. Frame Constructoin and Belt Materials Conveyor system misalignment and malfunction can damage operations in a wide range of industries. The distribution of the material load can also misalign the belt, materials are loaded off-centre or in large lumps to one side can cause this, as well as varying wet/dry conditions. Be sure to check both the frame and the pulleys for the correct levelness.
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